Micro-Spot Welding System
DEV2019-01-11T16:02:56+07:00Micro-Spot Welding System
ARIATec provides micro-spot welding system to use for semiconductor industrial . The following is the products that we supply.
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Vision-guided Micro-Spot Welding Robot with Single Module
Vision-guided Micro-Spot Welding Robot with Single Module
| Type | single module |
| Model | MLA-200.SW.001 |
| XYA motion distance | 260, 180, 20mm |
| Repetition positioning accuracy | ±0.015mm |
| Productivity | 1550pcs/hour(with 2 welding plate) |
| Typical applications | electro acoustic, micro motors |
Vision-guided Micro-Spot Welding Robot with Double Module
Vision-guided Micro-Spot Welding Robot with Double Module
| Module type | double modules | |
| Model | MLA-200.SJ.001 | MLA-200.WD.001 |
| Module type | vision module | micro-spot welding module |
| XYZ motion distance | 80, 160, 20 mm | |
| Max load | 2.5kg | |
| Repetition positioning accuracy | ±0.015mm | |
| Axis NO. | 3 axis(X Y Z) | |
| Productivity | 2000pcs/hour (with 2 welding pad) | |
| Power | 600W | 900W |
| Wet. | 200kg | 200kg |
| Input voltage | 220V AC + 10% ~ 15%, 50Hz | |
| Typical application | micro motors | |
Vision-guided Micro-Spot Welding Robot, DW-100A
Vision-guided Micro-Spot Welding Robot, DW-100A
Introduction
DW series vision-guided micro-spot welding robot is one type of high precision welding machine, designed & developed for enameled wire welding, with the function of automatic positioning of welding point. DW-100A is one cost-effective welding robot, with the advantages of fast welding, highly precise positioning, & good consistency in welding.
Features
The DW-100A vision-guided micro-spot welding robot is specially designed for tiny copper wire and pad welding. This high quality welding device is highly cost effective equipment that is a desktop type spot welder for high precision production.
Performances
Automatic spot welding
Paint cleaning, spot welding
Adjustable welding parameters
Product-counting function
Parameter memory function
Real-time monitoring function during welding process
Pause, stop and alarm function
One-time operation, continuous operation
Specifications
| Model | DW-100A |
| Efficient welding area | 150mm ×150mm |
| Max motion speed | X/Y axis500mm/s, Z axis100mm/s |
| Repetition positioning accuracy | ±0.01mm |
| Positioning accuracy | ±0.05mm |
| Primary welding qualification rate | 98% |
| Productivity | 2.4 pcs/s(with 2 welding plates) |
| Applicable welding wire diameter range | 0.02~0.1mm |
| Overall size | 650 (W) × 700 (H) × 660 (D) (mm) |
| Wet. (kg) | about 105 |
| Voltage | 220VAC±10% 50Hz±2% |
| Power | 850W |
| Structure | desktop type |
| Driving type | Stepper motor + synchronous belt |
| Precision level | high precision |
| Operation | Man-machine type, automatic identification |
| Application fields | Tiny copper wire and welding plates in trumpet, buzzer, flat motor, etc. |
| Typical application | Phone speaker, mobile phone speaker; welding of copper wire, welding pad, etc. |
Equipment Requirements for Workpiece and Tooling
| welding pad | materials | Welding pad surface: copper or tin, basal plate: non-metal material; |
| shape | Welding pad edge: regular shape, clear edge; | |
| oversize | Basic dimensions of length, width or diameter should be 20 times of the welding wire; | |
| distance | Distance between each two adjacent welding plates should be more than0.5mm; | |
| Welding pad edge and non-metal material edge minimum distance should be more than0.5mm | ||
| Surface condition | Welding pad surface: smooth and in one level | |
| Welding pad surface should be free of glue, scratches, press, embossment, oxidation, etc. | ||
| Welding wire | Shape | The cross section of enameled wire or bare wire should be round shape; |
| Size | Diameter:0.02mm~0.1mm; (0.1~0.2mmshould be tested) | |
| Color | Wire color on tin welding pad: red, purple or other high color-difference(not for copper welding pad) |
Vision-guided Micro-Spot Welding Robot with Double Module
Vision-guided Micro-Spot Welding Robot with Double Module
| Module type | double modules | |
| Model | MLA-200.SJ.001 | MLA-200.WD.001 |
| Module type | vision module | micro-spot welding module |
| XYZ motion distance | 80, 160, 20 mm | |
| Max load | 2.5kg | |
| Repetition positioning accuracy | ±0.015mm | |
| Axis NO. | 3 axis(X Y Z) | |
| Productivity | 2000pcs/hour (with 2 welding pad) | |
| Power | 600W | 900W |
| Wet. | 200kg | 200kg |
| Input voltage | 220V AC + 10% ~ 15%, 50Hz | |
| Typical application | micro motors | |